BAM Conducts A Masterclass Training for Vermont Violins Staff
VERMONT VIOLINS NEWSROOM – The structural integrity and thermal boundaries of instrument protection took center stage at our South Burlington shop this week. Vermont Violins was pleased to engage in an exclusive, remote masterclass conducted by the Carole Boutry of BAM Cases, the world's premier authority on structural string instrument protection.
The custom, deep-dive training session provided our staff with advanced technical insight into polymer compounding, foam density physics, and preventative case maintenance.
By detailing the precise mechanical boundaries between BAM's various product lines, this training equips our retail staff with the definitive tools needed to guide touring professionals, educators, and students toward the ultimate preservation of their bowed instruments.
- Training Entity: BAM Cases (Originally 'Boîte à Musique')
- Key Presenters: Carole Boutry, BAM USA
From a Norman Garage to Global Supremacy: The Evolution of BAM
During the session, the BAM team unboxed the rich, 46-year history of the company. Founded in Normandy, France, in 1980 by Laurence and Philippe, BAM began as a visionary dream born in a garage.
Philippe, a skilled amateur guitarist who constructed his own fiberglass sailboats, realized that the high-tensile, waterproof composite resins he used to build marine hulls offered the perfect barrier framework to protect delicate stringed instruments.
While BAM spent its first decade perfecting custom fiberglass shells, the engineering team quickly pioneered a shift from variable fiberglass layers to Molded ABS (Acrylonitrile Butadiene Styrene). ABS brought absolute dimensional uniformity across all production molds, eliminating the local thickness variations common in manual fiberglass layering.
BAM's historical milestone includes being the very first company in the music trade to introduce wheels onto a cello case (originally known as the historic Shuttle model)—an invention that permanently redefined travel ergonomics for cellists worldwide.
The Physics of High-Tech Architecture: The Three-Ply Sandwich
At the heart of the training was an architectural breakdown of BAM’s industry-defining High-Tech Technique. Our team examined physical cross-sections of the proprietary shell matrix, which functions as an organic protective sandwich:
The Exterior Outer Ply: A thin, streamlined sheet of premium ABS providing impact resistance, sleek aesthetics, and aerodynamic deflection.
The Core Insulation Layer: An injected foam layer made of a high-density expanded polymer (historically derived from aerospace-grade Airex foam). This serves as the primary thermal wall, slowing down external environmental shifts and deadening high-impact shock waves.
The Interior Foundation Layer: A thin, high-tensile backing sheet composed of PET (Polyethylene Terephthalate)—the same resilient polymer framework used in heavy-duty commercial bottles—which is layered directly beneath premium interior velvet.
This rigid three-ply composite architecture yields unmatched mechanical strength while significantly reducing case weight. Because the three layers are unified under intense heat and precise spray-glues, the BAM team emphasized a critical real-world maintenance rule: always keep your case completely closed and latched when your instrument is out. When left open under direct, extreme sunlight or seasonal heatwaves, the thermal boundaries can expand, causing the un-latched rim configurations to warp. Keeping the heavy-duty, overlapping H-shaped weather seal locked maintains the structural memory of the entire frame.
Mechanical Suspension and Injected Foam Cushioning
Beyond the shell, our staff received advanced training on BAM’s internal suspension mechanics. While generic economy cases utilize blocks of low-grade, hand-cut packing foam that crumble, tear, and degrade over a decade, BAM manufactures their instrument support cushions using custom-formulated Injected High-Resilience (HR) Polyurethane Foam.
This foam mimics the long-term ergonomic memory of premium automobile bucket seats:
Instant Structural Recovery: Under heavy thumb pressure, the foam compresses to absorb localized kinetic energy but instantly shifts back to its original geometric configuration without leaving permanent indentations.
Isolated Shock-Wave Mitigation: The injected block isolates the physical weight of the instrument, trapping external drop waves within the internal matrix rather than allowing the vibration to break through the violin's soundpost or pegbox.
The training clarified how BAM balances cost and labor across its global footprint. While the legendary High-Tech lines continue to be crafted inside their premier factory in France, lines like the vibrant Bonbon (built on the exact same high-tech three-ply geometry) achieve budget accessibility by utilizing high-volume ABS runs and leveraging advanced labor structures at BAM's state-of-the-art facility in Kosovo.
Meanwhile, BAM’s fabric-covered oblong cases are meticulously built in Bangkok, Thailand, featuring full structural foam inserts and massive, industrial-grade YKK zippers.
Pro-Tips for Field Maintenance: Dual-Zipper Placement Strategy
The training concluded with invaluable advice for string players regarding zipper care. BAM detailed the conscious engineering behind their colorful zipper tabs. Many players mistakenly wrap their dual zippers all the way to the far left or right corners of the case when hurrying from a rehearsal.
Our team learned that players should always lock both zipper sliders directly in the center front of the case. Over a decade of use, the internal jaws of a single zipper pull can expand slightly from vertical stress. If both sliders are brought to the middle, it ensures a dual-locking mechanism. Even in the rare event that one slider experiences tension fatigue, the independent opposite half remains securely locked in the center, preventing accidental frame opening or unexpected drops. Furthermore, center positioning provides an instant visual confirmation that the case is buttoned and ready for transport.
Unbox Elite Protection at Our Showrooms
As Vermont Violins prepares for upcoming retail expansions, and our massive new store launch in Lebanon, New Hampshire, our team is fully stocked with BAM’s complete array.
Whether you are seeking the sleek, blacked-out architecture of the Supreme Orchestra Contour, the bright unisex styles of the Bonbon, or want to preview the limited-edition Olympic-Tribute Blue, White, and Red Viola Case, our masterclass-trained staff is ready to fit your instrument. Stop by our South Burlington branch or browse our website today to experience the pinnacle of instrument safety.
*This article was released by Vermont Violins on June 24, 2026. For media inquiries, product information access, or scheduling availability regarding our imported instrument collections, contact us directly at info@vermontviolins.com* or text us at 802 648 6371